HOWTO: Make Your Own Solar Shield

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solar-shield-tw.jpgAt home, my den faces to the west.  This unfortunately means that I have to deal with the late afternoon sun pounding on my office window.  Not surprisingly, this often turns my den into a complete sweat box.  Since it's spring, and the weather is starting to heat up, I decided to get creative.  I have a set of outdoor hanging blinds over the window to keep the sun out, but that only helps so much.  I needed something much more impenetrable; meet my homemade aluminum foil solar shield!
Making my solar shield was actually quite simple; in a nutshell it's just like a car windshield sun visor, only larger.  First, I found a large cardboard box I had lying around the garage.  The box, once cut open and flattened measured about 7 feet (2.1 m) long by about 5 feet (1.5 m) tall.  Granted, this isn't big enough to cover the entire window, but It easily covers a fairly large portion of it.

I flattened out the box on my garage floor, snagged some spare aluminum foil from the kitchen, and grabbed the nearest roll of duct tape.  Unfortunately, all I had was black duct tape; in retrospect, white or another color might have worked better.  But, I wasn't about to make a special trip to the hardware store just for another roll of duct tape.  Anyways, I got busy with the foil and tape.  I unrolled several sheets of foil and smoothly placed them onto the flattened box.  I taped each seam to keep the foil as flat and smooth as I could.  This worked very nicely.  Using about 7 sheets of foil I put together a solid reflective surface for the shield.

To hang it, I poked some holes near the top of the shield, reinforced the holes with some additional duct tape, and strung it with some spare twine.  Hanging it was relatively simple.  I already had hooks installed for the other hanging blinds over the window, and simply looped the twine from the shield over the hooks.  I placed my shield directly over the existing blinds.

That's it!  In about 30-minutes I had a super cheap and extremely effective solar shield.  Hopefully this will help reflect some of the solar energy away from my den window, ideally keeping me and my office a bit cooler.

If you want to make your own for a window on your home, all you need is a roll of aluminum foil, a roll of duct tape, a spare cardboard box, and a little time.  Here are some additional pictures (click for a larger view):


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About Mark

A Silicon Valley native, Mark Kolich is a full-time Software Engineer, a casual entrepreneur, and a consultant for hire. A web technologies expert, his current focus is on building powerful and robust cloud-driven web-applications using Java, PHP, Perl, AJAX, DHTML, CSS, and JavaScript. His favorite programming languages are PHP, Java and JavaScript. He uses Linux, enjoys biking to work, loves building great software, and always writes elegant, readable, and maintainable code.

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This page contains a single entry by Mark Kolich published on April 19, 2009 12:40 AM.

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